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      Drive service introduction

       

      KEYPOINT furnish with the Completion/Commissioning Services for the Overseas petro-chemical projects, which mainly including Pre-Commissioning, Commissioning/Start-up, Trial-run and the Operating / Maintenance personnel training.

      一、Completion/Commissioning Services Scope:

      Pre-commissioning

      the performance of loop tests and static-, de-energized-, (“cold-”) functional tests for equipment and components, to ensure that the functional conditions conform to the designed purpose and intended service

      Commissioning

      activities will include the preparatory works and checks prior to the introduction of hydrocarbons and the subsequent introduction of hydrocarbons into the system and the performance of functional and leak tests (“hot”).

      Start-up

      include the actual start-up and running of process equipment (typically in close loop) and the performance of operational tests so as to achieve and demonstrate the readiness of the Project for the performance of Trial Operation

      Trial Operation

      the duration of this period shall be fifteen (15) successive days which may be prolonged if required to complete relevant tests, such as the reliability and performance tests that shall be completed during the trial operation phase

      Training

      Mainly include the Operator Classroom Knowledge Training and the Operator On-Job Practical Training during the Completion / Commissioning process

      二、Completion/Commissioning Execution Philosophy

      Prepare

      Resource Organization / Scope Definition / Plant Systemization / Design Reviews / Schedule Development

      Interface & Handover Alignment / Electronic Libraries Establishment

      Completion Plan Initiation / Initial Fill Chemicals Determining

      Completion Manual & Procedures / SOPs / Training Package Compiling & Development

      PTW (Permit to Work) Systems Setup and Agree with all interested Parties

      Implement

      Pre-commissioning related Activities/Tests/Checks; Stage Handover with Document; Certificate from Client

      Commissioning/Start-up related Activities/Tests/Checks; Stage Handover with document; Certificate from Client

      Trial Operation related Activities/Tests/Checks; Stage Handover with document; Certificate from Client

      Operation / Maintenance Personnel Training 

      Closed-out

      Close-out Punch Items / Permit from Authority / Project Take-over certificate from Client

      三、Extended Service Scope

      Normal Construction Service Scope:

      图片1.png

      Extended Service Scope by KEYPOINT:

      图片2.png

      四、Resources

      Completion/Commissioning Experts Team Consisted as below due to the different Projects:

      Completion Manager:Entire Completion Services Organization & Coordination

      Process Package Suppliers :(if any applied for project) Provisions of process package files and Instructions on commissioning / operation

      Senior Process Engineers:Related P&ID Review, Breakdown Systems / sub-systems

      Senior Operation Experts:Preparation of Operation / Maintenance plans & procedures; Completion Execution

      Senior Discipline Engineers:Preparation of Completion & Training Plan & Procedure; Completion Execution

      五、Typical Organization Chart

      图片3.png

      六、Normal Completion/Commissioning Files Preparation

      General Files

      Completion Manual / Completion Interface Plan & Matrix / Completion Quality Plan / Completion HES Plan / Completion

      Schedule (Level 4) / Operator Training Package

      Pre-Commissioning Files

      Pre-Commissioning Procedure / Status & Test Record Sheet / Activity & Check & Punch List

      Commissioning/Start-up Files

      Commissioning & Start-up Procedure / Status & Test Record Sheet / Activity & Check & Punch List

      Chemical Material & Consumable & Energy List / Permit to Work (PTW) System

      Trial Operation Files

      Operation & Maintenance Manual / Job Description / Operation & Maintenance Plan/ Operation & Maintenance & Repair Procedure

      Emergency Response Plan for Operation & Start-up / Patrolling Plans and Procedures / Test & Record Sheet / Activity & Check & Punch List


      add:上海市闵行区浦江镇联航路1188号 浦江智谷商业园10号楼1楼A座
      邮 编:201112
      传真:+ 86 21 5851 5222
      邮箱:info@keypoint.cn

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      add:上海市闵行区浦江镇联航路1188号 浦江智谷商业园10号楼1楼A座
      邮 编:201112
      传真:+ 86 21 5851 5222
      邮箱:info@keypoint.cn

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      Copyright?2013 KEYPOINT Controls. All Rights Reserved    

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